Material Handling Solutions
Automated Robotic Palletizing Systems
What are palletizing robots?
Palletizing robots are a widely deployed end-of-line solution that can add speed and accuracy to warehouse operations.
There are two main ways that automated robotic palletizing systems work.
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To learn more about palletizing systems, reach out to Tommy Ethridge by email or call directly at 662.260.2544.
First, individual containers are picked from a conveyor and placing them directly onto a pallet by a robot.
Another method is to incorporate two separate robots. One creates layers of cartons by picking or sliding cartons onto a base layer (plywood, for instance) and arranging them into a pre-programmed pattern. The second robot lifts the entire layer and places it onto a palette.
Photo-eyes identify the carton size, type, and contents as they arrive in the palletizing area. These cameras guide the robots in regard to location position and orientation as they approach the palletizing station, as well as signaling real-time modifications to the end-or-arm tool for varying package dimensions when programmed for multiple package types.
Further automation can occur in the palletizing area, such as a pallet conveyor, chain transfers, or turntables that move completed pallets to the shipping area, in place of a forklift operator.
It goes without saying that the implementation of a robotic palletizing system will increase the speed and efficiency of your operation.
Moreover, robots in palletizing offer an incredible increase in team member safety. Repetitive lifting and turning are hazardous to workers, which can lead to production delays and financial loss related to workplace injuries.
But these improvements do not come without complications that influence whether or not the adoption of robotics is justified.
The first is volume. However, even with lower levels of throughput, an investment in robotics may remain justified simply by the reduction of safety-related costs.
Secondly, don’t overlook the cost of repair and service. While robotic systems increase throughput, time and funding must be allocated to keep these amazing machines operating at their best.
Robots are not a standalone solution. In fact, they are powerless on their own.
When it comes to robotic solutions, the power is in the package.
And just like all other high-tech solutions, the decision to implement new technology lies in understanding your current operation and a clear vision for your facility as a whole.
That is where your integrator-partner can provide the most value to you.
Want to learn more about robotic integration? Here is an article created to clarify terminology and uses in robotic systems.
